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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Non-Magnetic WC-Ni Carbide Precision Mold Guide with 90-92 HRA Hardness and Customizable Dimensions

Подробная информация о продукте:
Место происхождения: Китай
Фирменное наименование: Sanxin
Сертификация: ISO
Номер модели: SX1304
Оплата и доставка Условия:
Количество мин заказа: 1
Время доставки: 5-30 дней
Условия оплаты: Т/Т,Л/К,Вестерн Юнион
  • Подробная информация
  • Характер продукции

Подробная информация

Твердость: HRA 90-92

Характер продукции

WC-Ni Carbide Precision Mold Guide for Magnetic-Sensitive Tooling

Our Non-Magnetic Alloy Ejector Pin Guide Bushings are engineered specifically to overcome these challenges. Manufactured from advanced WC-Ni (Tungsten Carbide-Nickel) alloy—a specialized non-magnetic cemented carbide—these precision components deliver the essential combination of absolute magnetic neutrality, exceptional wear resistance, and micron-level precision for the most demanding injection molding applications

Exceptional Hardness & Wear Resistance

With a hardness of 90-92 HRA, WC-Ni alloy provides wear resistance that exceeds tool steel by a factor of 50-100x . Key mechanical properties include:

Property Typical Value
Hardness 90-92 HRA (1,700-1,900 HV)
Density 14.5-15.0 g/cm³
Elastic Modulus 530-700 GPa
Compressive Strength >4,000 MPa
Flexural Strength 2,000-2,900 MPa

This exceptional hardness ensures consistent precision over millions of cycles without bushing wear, eliminates play or slop that develops in steel bushings over time, and significantly reduces maintenance intervals and total cost of ownership.

Optimized Ejector Pin Support

Proper support of ejector pins is critical for preventing pin deflection, bending, and premature failure. Our bushings feature:

  • Precision-matched clearances of 0.005-0.015mm for optimal pin guidance

  • Balanced wall thickness for uniform thermal expansion and mechanical strength

  • Optional lubrication features including spiral grooves, axial oil channels, and grease pockets

Performance Comparison: Why Non-Magnetic Carbide Outperforms Steel
Property Our WC-Ni Guide Bushing Hardened Steel Bushing (SKD61/SUJ2) Standard WC-Co Carbide Bushing
Magnetic Permeability (µ) < 1.002 (Non-Magnetic) > 100 (Highly Magnetic) 1.5-2.0 (Magnetic)
Hardness 90-92 HRA 50-55 HRC (SUJ2: 60-64 HRC) 90-92 HRA
Wear Life Millions of cycles (50-100x steel) Moderate Exceptional
Corrosion Resistance Excellent (Ni binder) Good Good
Thermal Stability Excellent (low thermal expansion) Moderate Excellent
Load Capacity >4,000 MPa compressive Moderate Very High
Ideal Application Medical, electronics, ferrite molding General purpose Not suitable for magnetic-sensitive uses
Critical Functions in Mold Guiding

Ejector pin guide bushings serve four essential functions in precision injection molds:

  1. Connect and Align: Provide precise connection between ejector plates and the mold base, ensuring accurate pin alignment

  2. Maintain Proper Clearance: Preserve optimal pin-to-bushing clearance to prevent binding or excessive wear

  3. Withstand Lateral Forces: Resist side loading that can cause pin deflection, bending, or breakage

  4. Extend Mold Life: Reduce wear on ejector pins and mold plates, prolonging overall mold service life

Non-Magnetic WC-Ni Carbide Precision Mold Guide with 90-92 HRA Hardness and Customizable Dimensions 0

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